Sharp R-440/540 Manual do Operador

Operator’s ManualForm No.918496GP0313EnglishRevision GOriginal Instructions–––Supersedes 918447AL 140(SN 11257 and Up)AL 240(EU)(SN 21244 and Up)AL 34

2 918496/GP0313Ownership ChangeIf the machine is resold, include this operator’s manual as part of the sale.If the machine was purchased “used,” or if

92 918496/GP0313Operating AttachmentsUse only approved attachments. Contact theManitou Americas Service Department aboutinformation about approved att

918496/GP0313 93Scraping Hard Material1. Lower the bucket onto the material.2. Tilt the bucket forward to the desired digging angle.3. Drive forward,

94 918496/GP0313Towing the LoaderDo not use the loader for towing (othervehicles, trailers, equipment, etc.).Important: The machine cannot be tow-sta

918496/GP0313 95Towing AL 300 Series MachinesPreparation1. Perform the “MandatorySafety Shutdown Procedure”on page 10.2. Disconnect hoses (B) and thee

96 918496/GP0313Towing Procedure1. Attach the tow bar/cable to thefront/rear frame tie-down points or thetow hitch (Fig. 61 and Fig. 62) locatedat the

918496/GP0313 97Loading and TransportingObey all applicable over-the-road regulationswhen transporting the machine. Checkrestrictions regarding weight

98 918496/GP031311. Secure the machine to the transportvehicle at the tie-down points (T, Fig.64 and U, Fig. 65) to prevent themachine from moving du

918496/GP0313 99Crane LiftingAlways close the cab doors (if applicable) andengine cover before lifting the machine with acrane. Stay clear from undern

100 918496/GP0313AL 500, AL 400, AL 300 and AL 200 Series:5. Connect spreader bar and chains to front and rear lift points as shown (Fig.68). The spre

918496/GP0313 101AL 100 Series:1. Connect chains to lift points (B, Fig. 68) as shown.2. Lift the machine as shown in Fig. 68.Figure 68 – Crane Liftin

918496/GP0313 3Serial Number Plate LocationThe serial number placard is located on the front frame on the right side of themachine (B, Fig. 2).Additio

102 918496/GP0313Notes

918496/GP0313 103CHAPTER 5MAINTENANCEProper care and service improves machine operational readiness and service life.Perform maintenance as indicated

104 918496/GP0313Maintenance ScheduleUse the following table with the procedures included in the this chapter,beginning on page 103. For new machine o

918496/GP0313 105Check coolant system for leaks, dirt and debris; hoses for cracks/damagexCheck battery electrolyte level (if applicable)xCheck engine

106 918496/GP0313Lubrication and Filter ChangesService ProcedureMaximum Interval10 Hours (or daily)50 Hours (or weekly)Monthly250 Hours(or every six m

918496/GP0313 107Dealer ServiceThe following service items require special tools and knowledge and should beperformed only by an authorized dealer:• E

108 918496/GP03134. Securely close the cab doors (if appli-cable).5. Using the ROPS, cab frame, and/orhandles, manually tilt the platformupward.Note:

918496/GP0313 109Engine MaintenanceAllow engine and hydraulic system compo-nents to cool before maintenance.Engine OilChecking Engine Oil Level1. Posi

110 918496/GP0313Changing Engine Oil and FilterChange the engine oil and filter after thefirst 50 hours of use, and every 250 hoursthereafter.1. Posit

918496/GP0313 11111. Remove the oil fill cap (Z, Fig. 77)and add the recommended oil. See“Fluid Capacities/Lubricants” onpage 31. Replace cap (Z).12.

4 918496/GP0313Proper Machine UseImproper use of the machine can result inproperty damage, injury or death.The machine is designed only for digging, p

112 918496/GP0313Air CleanerImportant: Do not operate the engine without the air cleaner componentsinstalled or damage to the engine could occur. Fai

918496/GP0313 113Accessing the Outer and Inner Filter Elements1. Perform the “Mandatory Safety Shutdown Procedure” on page 10.2. Open the engine cover

114 918496/GP0313Engine Cooling SystemChecking Coolant Level1. Perform the “Mandatory Safety Shutdown Procedure” on page 10.2. Open the engine cover (

918496/GP0313 115Draining/Refilling Cooling System1. Perform the “Mandatory Safety Shutdown Procedure” on page 10.2. Allow engine to cool.3. Open engi

116 918496/GP0313Fuel SystemUse only proper types and grades of diesel fuel(See “Fluid Capacities/Lubricants” onpage 31). Diesel fuel is flammable. Ke

918496/GP0313 1173. Shut off the fuel supply by turning the fuel shut-off valve on top of the waterseparator to OFF.4. Remove the fuel filter. Watch f

118 918496/GP03135. Place a container underneath thedrain plug (C, Fig. 84). Loosenthe plug until water begins drain-ing. Allow water to drain until

918496/GP0313 119Checking and Adjusting V-belt Tension1. Perform the “Mandatory Safety Shutdown Procedure” on page 10.2. Open the engine cover.3. Insp

120 918496/GP0313Air Conditioning MaintenanceTest air conditioning function weekly. Reduced air conditioning function couldindicate a low refrigerant

918496/GP0313 121Windshield Washer Reservoir (Cab Only)The cab windshield washer reservoiris located inside the enginecompartment.1. Perform the “Mand

918496/GP0313 5Component IdentificationFigure 3 – Component Identification (AL 500 Series Model Shown)132456981071. Engine cover2. Multi-purpose joyst

122 918496/GP0313Hydraulic System MaintenanceNever use your hands to search forhydraulic fluid leaks; use a piece of paperor cardboard to find leaks.

918496/GP0313 123Changing Hydraulic Oil and FilterNote: The hydraulic oil filter can be changed without changing the hydraulic oilor draining the hydr

124 918496/GP0313Hydraulic Hose MaintenanceHydraulic hoses and connections mustbe inspected by a trained technicianbefore the first use of the machine

918496/GP0313 125Planetary AxlesChanging Planetary Axle OilReplace the oil in the axles if it becomes contaminated, after the first 500 hoursof servic

126 918496/GP03136. Thoroughly clean the oil drain/fillplugs. Replace the plugs with new O-rings and tighten to 70 N•m (52 lbf.-ft.).Changing Axle Cen

918496/GP0313 127Changing Axle Oil (AL 200 and AL 100 Series)1. Position waste oil collection containers, with capacities of at least 5 liters (5quart

128 918496/GP0313Brake Fluid Reservoir (AL 300, AL 400 and AL 500 Series)Checking Brake Fluid Reservoir Level1. Perform the “Mandatory Safety Shutdown

918496/GP0313 129TiresInflating or servicing tires can be dangerous.Only trained personnel should service andmount tires.Important: Keep the same size

130 918496/GP0313LubricationImportant: Use of lubricants not corresponding to manufacturerrecommendations may invalidate warranty claims. Always disp

918496/GP0313 131Figure 103 – AL 500 Series – Grease Every 10 Hours (or daily)J. Lift Arm - Upper Pivot (2)K. Tilt Cylinder - Rear PivotL. Lift Cylind

6 918496/GP0313Service/Dealership NetworkYour dealership network stands ready to provide any assistance that may berequired, including providing genui

132 918496/GP0313Figure 104 – AL 300/200/100 Series – Grease Every 10 Hours (or daily)ABCDDFA. Pivot Arm - LowerB. Link Pivot - UpperC. Tilt Cylinder

918496/GP0313 133Figure 105 – AL300/200/100 Series–Grease Every 10 Hours (or daily) J. Articulation Pivot - Upper FrontK. Articulation Pivot - Upper R

134 918496/GP0313Electrical SystemFusesThe main system fuse (J, Fig. 106) islocated behind the battery and connectedto the positive (+) battery termin

918496/GP0313 135Steering Column Fuses – AL 500/400/300 Series; AL 100 (EU), AL 200 Optional Fuse No.RatedCurrent (Amp)Protected Circuit1. 5 Instrume

136 918496/GP0313Steering Column Fuses – AL 100 Series and AL 200 StandardFuse No.RatedCurrent (Amp)Protected Circuit1. 5 Instrument panel, drive forw

918496/GP0313 137Cab and In-Line FusesCab fuses (L, Fig. 108) are located in theengine compartment at the right rearcorner of the operator’s platform.

138 918496/GP0313Note: Refer to Fig. 108 and Fig. 109.Fuse No.RatedCurrent (Amp)Protected Circuit1. 5 Dome light2. 7.5 Rear wiper motor3. 10 Front wip

918496/GP0313 139Control ModulesThe control modules, located behind theoperator’s seat on the right, (all modelsexcept AL 100 Series), or under theope

140 918496/GP0313Drive Control Module Error CodesMalfunctioning drive function may indicate a control module error condition.The table on page 140 des

918496/GP0313 141BatteryBefore servicing the battery or electricalsystem, disconnect the negative battery cablefrom the negative battery terminal and

918496/GP0313 7Vibration Measurement and ActionsThe vibration directive places the responsibility for compliance on employers.Actions that should be f

142 918496/GP0313Using a Booster Battery (Jump-Starting)Note: The machine may be equipped with the remote battery terminal, allowingfor easy access to

918496/GP0313 143When the engine is running, components in theengine compartment rotate. Before removingthe jumper cables, be sure that no loose cloth

144 918496/GP0313Storing the LoaderBefore StorageIf the loader is to be stored for a long period, in excess of two months, thefollowing procedures are

918496/GP0313 145Final Shutdown / DecommissioningImportant: Dispose of all materials properly. Used oils/fluids/gases/refrigerantare environmental con

146 918496/GP0313Machine DisposalMake sure all materials are disposed of in an ecologically sound manner.Recycling the machine in accordance with the

918496/GP0313 147Maintenance LogDate Hours Service Procedure

148 918496/GP0313Date Hours Service Procedure

918496/GP0313 149Date Hours Service Procedure

150 918496/GP0313Date Hours Service Procedure

918496/GP0313 151Date Hours Service Procedure

8 918496/GP0313Notes

152 918496/GP0313Date Hours Service Procedure

918496/GP0313 153CHAPTER 6TROUBLESHOOTINGEngine TroubleshootingProblem Possible Cause Corrective ActionEngine does not turn over Drive direction switc

154 918496/GP0313Engine turns over but will not startEngine cranking speed too slowCheck battery and charge/replace as necessary—tighten battery termi

918496/GP0313 155Engine overheating Crankcase oil level incorrect Adjust oil levelCooling air circulation restrictedWith engine off, remove restrictio

156 918496/GP0313Indicator Lamp TroubleshootingIndicator Activated Possible Cause Corrective ActionEngine oil pressure Engine oil pressure too low Sto

918496/GP0313 157Seal and Hose TroubleshootingProblem Possible Cause Corrective ActionOil, coolant or fuel leakage Loose hose connection(s) Tighten ho

158 918496/GP0313Attachment tilts down with tilt control in neutralOil leaking past tilt cylinder seals (internal or external)Contact dealerLeaking hy

918496/GP0313 159Lift arm does not maintain raised position with multi-purpose joystick centered (neutral)Oil leaking past lift cylinder seals (intern

160 918496/GP0313Travel drive will not operate in either directionParking brake is applied Release parking brakeLow hydraulic oil level Add oilLow or

918496/GP0313 161Travel drive system noisy Hydraulic oil viscosity too heavyAllow longer warm-up See “Fluid Capacities/Lubricants” on page 31 for prop

918496/GP0313 9CHAPTER 2SAFETYThis manual and decals on the machine warn of safety hazards and should beread and observed closely.Before operating the

162 918496/GP0313Travel drive overheating Drive system continuously overloadedImprove operation procedureLift/tilt or auxiliary system continuously ov

918496/GP0313 163Engine temperature gauge does not workTemperature sender malfunctionReplace temperature senderLoose wiring/terminal connectionsCheck

164 918496/GP0313Notes

918496/GP0313 165INDEXAAccelerator Pedal . . . . . . . . . . 53, 75Air Cleaner Dust Valve . . . . . . . . 112Air Filter Restriction Indicator . . . 11

166 918496/GP0313Change Oil and Filter . . . . . . 110Engine Oil Pressure . . . . . . . . 55, 58Engine Oil Temperature . . . . 55, 58Engine Oil Typ

918496/GP0313 167Maximum Slopes of Operation . . . 32Model Identification . . . . . . . . . . . . 5Multi-Purpose Joystick . . . . . . 53, 78Float P

168 918496/GP0313Steering Wheel . . . . . . . . . . . . . . 53Steering/Frame Lock Bar . . . . 97, 99Storage . . . . . . . . . . . . . . . . . . .

918496/GP0313 169Torque SpecificationsNote: Use these torque values when tightening hardware (excluding:locknuts and self-tapping, thread forming and

170 918496/GP0313ThreadThreads according to DIN 912, DIN 931, DIN 933, etc.8.8 10.9 8.8 10.912.9Threads according to DIN 7984M8X1.0 18 (25) 27 (37) 32

918496/GP0313 171EC DECLARATION OF CONFORMITY1. Manufacturer: Manitou Americas, Inc.2. Address: One Gehl WayWest Bend, WI 53095-0179 U.S.A.3. Technic

10 918496/GP0313Remember that some risks to our health may not be immediately apparent.Exhaust gases and noise pollution may not be visible, but these

918496/GP0313 © 2013 All Rights Reserved. PRINTED IN U.S.A. WARNING THIS OPERATOR’S MANUAL IS PROVIDED FOR OPERATOR USEDO NOT REMOVE FROM THIS MACHINE

918496/GP0313 11Before Starting• Do not remove or modify the Roll-Over Protective Structure (“ROPS”)unless instructed to do so in approved installatio

GEHL COMPANY WARRANTY GEHL COMPANY, hereinafter referred to as Gehl, warrants new Gehl equipment to the Original Retail Purchaser to be free from def

12 918496/GP0313• The operator’s area, steps and hand holds must be free of oil, dirt, ice andunsecured objects. • If a lighting system is installed,

918496/GP0313 13• Machine stability is affected by: the weight of the load being carried,height of the load, machine speed, turn angle, width of the m

14 918496/GP0313• Be aware of overhead obstacles. Any object near the lift arm couldrepresent a potential hazard, or cause the operator to react sudde

918496/GP0313 15Provision for Stability/Avoiding Rollover Accidents• Machine stability is affected by: the weight and center of gravity of theload bei

16 918496/GP0313• The ROPS must be replaced if a overturn incident occurs. The protectionoffered by the ROPS will be impaired if it has been damaged i

918496/GP0313 17• Never use your hands to search for hydraulic fluid leaks. Instead, use apiece of paper or cardboard. Escaping fluid under pressure c

18 918496/GP0313• Do not run the engine if repairs are being performed alone. There shouldalways be at least two people working together if the engine

918496/GP0313 19• When disconnecting at the battery terminals, remove the cable connectedto the negative terminal first. When installing a battery, co

20 918496/GP0313• Oil leaks can ignite on hot components. Repair any damaged or leakingcomponents before using machine.Crystalline Silica ExposureExpo

918496/GP0313 21Hazard and Hazard Avoidance SymbolsSafety Hazard Fire Hazard Run-Over HazardInjected Fluid HazardHot Liquids HazardPoisonous Vapors Ha

918496/GP0313 1General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Safety Symbol. . . . . . . . . . . . . . . .

22 918496/GP0313Safety DecalsThe machine has decals around the machine that provide safety information andprecautions. These decals must be kept legib

918496/GP0313 23ANSI-Style and Common Safety Decal Locations (Cont.)Note: Refer to Fig. 4 for decal locations. WARNINGTHE PROTECTION OFFERED BY THIS R

24 918496/GP0313Note: Refer to Fig. 4 on page 22 for decal locations. GWARNING: Crush Hazard• Located on both side of the lift arm.• Before operating,

918496/GP0313 25ANSI-Style and Common Safety Decal Locations (Cont.)Note: Refer to Fig. 4 on page 22 for decal locations.WARNING: Avoid Injury or Deat

26 918496/GP0313Note: Refer to Fig. 4 on page 22 for decal locations. WARNING: Avoid Injury or Death• Maintain 3-point contact during entry and exit.•

918496/GP0313 27ISO-Style Safety Decal LocationsNote: Refer to Fig. 5 for decal locations. RIGHT LEFTBACKINSIDE ENGINECOMPARTMENTCONTROLCOLUMNFigure 5

28 918496/GP0313Note: Refer to Fig. 5 on page 27 for decal locations.WARNING: Rotating Fan / Hot Surface Hazards• Located on the right side of the fir

918496/GP0313 29ISO-Style Safety Decal Locations (Cont.)Note: Refer to Fig. 5 on page 27 for decal locations.1324STOP274564PNYGeneral Safety Shutdown

30 918496/GP0313Note: Refer to Fig. 5 on page 27 for decal locations. 274028WARNING: Falling Object Hazard• Located under the parking brake lever.• Fo

918496/GP0313 31CHAPTER 3SPECIFICATIONSFluid Capacities/LubricantsAL 500/400 SeriesAL 300 SeriesAL 200 SeriesAL 100 SeriesDiesel Engine OilSpecificati

2 918496/GP0313Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Fluid Capacities/Lubricants. . . . . . .

32 918496/GP0313Maximum Slopes of Engine OperationThe maximum slopes of engine operationlisted here may exceed safe operation. See“Provision for Stabi

918496/GP0313 33SAE (Domestic) Weights and CapacitiesAL 500 and AL 300 SeriesDescriptionkg (lbs.)11. Measured on firm and level ground. Equipped with

34 918496/GP0313ISO 6016 (EU) Weights and CapacitiesAL 500, AL 400 and AL 300 SeriesDescriptionkg (lbs.)11. Measured on firm and level ground. Equippe

918496/GP0313 35SAE (Domestic) Weights and CapacitiesAL 100 SeriesDescriptionkg (lbs.)11. Measured on firm and level ground. Equipped with full fluids

36 918496/GP0313ISO (EU) Weights and CapacitiesAL 100 and AL 200 SeriesDescriptionkg (lbs.)11. Measured on firm and level ground. Equipped with full f

918496/GP0313 37EngineCoolant Compound TableAL 500/AL 400SeriesAL 300SeriesAL 200SeriesAL 100SeriesManufacturer YanmarType4-cylinder, 4-cycle, In-line

38 918496/GP0313HydraulicsElectrical SystemSound LevelsWheelsAL 500/AL 400 SeriesAL 300 SeriesAL 200 SeriesAL 100 SeriesAuxiliary Hydraulics (at 100%

918496/GP0313 39Wheel/Tire SetsNote: See tire sidewall for inflation pressures, except where noted.Important: AL 500 Series machines with fluid-filled

40 918496/GP0313ROPS and FOPSVibration LevelsFOPS RatingLevel 1AL100 AL200 AL300 AL400 AL500Whole Body Vibration(ISO 2631-1) m/s< 1.03 m/s² (+ 0.41

918496/GP0313 41AL 500, AL 400 Series Dimensions GFFFEDBASNAACMLK400 SeriesJHBBPCCRYXZUTVW

918496/GP0313 3Steering Column Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . 60Control Lever. . . . . . . . . . . . . . . . . . . . .

42 918496/GP0313AL 500, AL 400 Series DimensionsRef.DescriptionMillimeters (Inches)unless otherwise notedAL 500 Series AL 400 Series2-Post ROPS4-Post

918496/GP0313 43AL 300, AL 200 Series Dimensions XYNMCDBAWUTVEHGFBBAASZLKJRPCCFR

44 918496/GP0313AL 300, AL 200 Series DimensionsRef. DescriptionMillimeters (Inches)unless otherwise notedAL 300 Series AL 200 Series2-Post ROPS4-Post

918496/GP0313 45AL 100 Series Dimensions SXYNMCDBAWUTAAVEHGFFBBZLKJRRPCC

46 918496/GP0313AL 100 Series DimensionsRef. DescriptionMillimeters (Inches)unless otherwise noted2-Post ROPS 4-Post ROPSA Length with Bucket on Groun

918496/GP0313 47Standard Features• Fuel Level Gauge • Front Auxiliary Hydraulics with Flat-face Couplers• Hourmeter • Dual-Element Air Cleaner with Vi

48 918496/GP0313Optional Features• Three-inch Wide Seat Belt (Where Required by State Law)• Backup Alarm• Battery Disconnect Switch Kit • Strobe Light

918496/GP0313 49Common Materials and DensitiesNote: The densities listed are average values and intended only as a guide forbucket selection. For a ma

50 918496/GP0313Notes

918496/GP0313 51CHAPTER 4OPERATIONRead and understand this entire manual.Follow warnings and instructions for operationand maintenance. Failure to fol

4 918496/GP0313Scraping Hard Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93Towing the Loader . . . . . . . . . . . . . . . .

52 918496/GP0313Operating ControlsControls and Switches132104189815167121311519Note: Controls 11, 12, 13 and 17 are located on the steering column, be

918496/GP0313 53No. Item Description1 Steering knob Use to turn steering wheel.2 Instrument panel Contains warning indicators, operation indicators, a

54 918496/GP0313Instrument Panel and Indicators123174567218910201112191813141516103/15971312171618AL 100 Series, AL 200 Series StandardAL 500, AL 400,

918496/GP0313 55No. Indicator Description1 Forward travel Drive direction thumb switch on joystick is in forward posi-tion (page 68) – the machine wil

56 918496/GP0313Cab Controls (Cab only)Cab Environment ControlsTo operate the cab heater and air circulation fan:1. Move lever (C, Fig. 6) rearward to

918496/GP0313 57Cab Windshield Wiper ControlsPress the icon side of the wiper switches to the first detent to activate the wiperblades. Press the icon

58 918496/GP0313Warning IndicatorsImportant: If any of the following indicators illuminate when the engine isrunning, turn off the engine immediately

918496/GP0313 59Operator’s Seat AdjustmentNever adjust the operator’s seat when theengine is running.Adjust the operator’s seat so all controls are ea

60 918496/GP0313Seat BeltAlways fasten the seat belt securely andproperly. Never operate the machine withoutthe seat belt fastened around the operator

918496/GP0313 61Control Lever(AL 300, AL 400, AL 500 Series; AL 100 (EU), AL 200 Series Optional)The control lever on the steering column controls the

918496/GP0313 5Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Windshield Washer Reservoir (Cab Only). . . . .

62 918496/GP031312V Accessory Power OutletUse the 12V accessory power outlet(S, Fig. 17), on the steering column.See “Battery” on page 141 for fuseand

918496/GP0313 63OperationPre-Operation ChecklistCheck the following before starting the machine (for all fluid level checks, fill ifrequired):• Fuel,

64 918496/GP0313Extend the ROPSIf the machine is equipped with a folding 2-PostROPS, only fold the ROPS temporarily ifnecessary during transport or if

918496/GP0313 654-Post ROPS Side Gates (Option)Optional side gates for the 4-Post ROPSprovide the operator additionalprotection.To open the side gates

66 918496/GP0313Entering and ExitingMaintainthree-pointcontact and face the machine atall times when entering andexiting. Do not use the steeringwheel

918496/GP0313 67Engine Start Important: The machine cannot be tow-started because there is no directmechanical connection between the wheels and the

68 918496/GP03135. Place forward/reverse drive switch(Fig. 25) on the top of the joystickinto the neutral position. 6. Turn the ignition key to the “I

918496/GP0313 69Engine Shut Down1. Perform the “Mandatory Safety Shutdown Procedure” on page 10.2. Perform a visual inspection:• Hydraulic system leak

70 918496/GP0313New Machines1. After starting the engine for the first time, let the engine idle for 15 minutes. 2. After 15 minutes, perform the “Man

918496/GP0313 71b. Perform the “Mandatory SafetyShutdown Procedure” on page 10.c. Remove a spring pin (A, Fig. 30)from the end of the lift arm lockbar

6 918496/GP0313Before Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145Machine Disposal . . . . . . . . . . . . . . .

72 918496/GP0313d. Perform the “Mandatory SafetyShutdown Procedure” on page 10.e. Slide the down-stop lock bar (B)all the way through holes (C) inthe

918496/GP0313 735. On AL 500 Series machines:a. Remove the retainer (C, Fig. 30), and lift the cylinder stop channel (D) offthe machine.b. Tilt the at

74 918496/GP0313Lift Arm Down-StopThe lift arm down stop is designed to limit lift arm downward travel. This featureis useful when changing tire sizes

918496/GP0313 75Note: When the parking brake is engaged,travel drive is disabled.4. Use the drive direction switch to changethe loader drive direction

76 918496/GP0313Slow/Fast Travel Speed Mode Selection(AL 300, AL 400, AL 500 Series)Machine stability is affected by machine speed,especially on rough

918496/GP0313 77Load HandlingPosition the load as low as possible, especiallywhile traveling. Never make turns with the loadraised higher than the axl

78 918496/GP0313Multi-purpose JoystickUse the multi-purpose joystick to controllift arm/attachment hydraulicmovements. Speed of movement isproportiona

918496/GP0313 79AL 100, AL 200(EU), AL 300, AL 400(EU) Self-LevelingFeatureThe self-leveling featuremaintains the attachmenttilt angle as the lift arm

80 918496/GP0313Float PositionsNever engage “float” with the lift arm raised.This will cause the lift arm to fall.Push the joystick past the first pos

918496/GP0313 81AttachmentsGeneral InstructionsUse only approved attachments. Contact theManitou Americas Service Department aboutinformation about ap

918496/GP0313 1CHAPTER 1GENERAL INFORMATIONSafety SymbolManitou Americas, in cooperation with the Society of Auto-motive Engineers, as adopted this sa

82 918496/GP03134. Push the locking handles (K, Fig. 44) inward and downwarduntil the attachment is locked onto thehitch as shown.5. Check that the a

918496/GP0313 834. Tilt the hitch forward (see “Multi-pur-pose Joystick” on page 78) and backaway from the attachment (Fig. 46).Hydraulic Power-A-Tach

84 918496/GP03133. Push the side of the Power-A-Tach®system hitch lock switch (L, Fig. 48) tolock the attachment onto the hitch.a. AL 100 Series mac

918496/GP0313 85Hydraulic Power-A-Tach® System Hitch DisconnectionDisconnect the auxiliary hydraulic connections(see “Auxiliary Hydraulics” on page 86

86 918496/GP0313Auxiliary HydraulicsAuxiliary hydraulics are used for hydraulically-powered attachments. Theauxiliary hydraulic circuit must be connec

918496/GP0313 87For the following machines:• AL 100 Series - Serial Numbers 11479 and Before• AL 200 (EU) Series - Serial Number 21292 and Before• AL

88 918496/GP0313Auxiliary Hydraulics ConnectionsImportant: Relieve pressure in the auxiliary hydraulic circuit before connecting /disconnecting hydrau

918496/GP0313 89Auxiliary Hydraulics Control ButtonsAuxiliary hydraulics fluid flow is controlled by two buttons (P, Fig. 56) on thefront of the joys

90 918496/GP0313Auxiliary Hydraulics Flow and Proportional ControlFor the following machines ONLY:• AL 100 Series - Serial Numbers 11480 and Up• AL 20

918496/GP0313 91Depending upon the distance the pressurerelief control (K) is pulled up/presseddown controls the auxiliary hydraulicsflow rate: the fu