Sharp MX-M200D Manual de Serviço

This document has been published to be used for after sales service only.The contents are subject to change without notice.Parts marked with “ “ are i

MX-M200D SPECIFICATIONS 3-3M. Other specificationsN. Package formO. External viewP. Power sourceQ. Power consumption* EnergyStar conformityR. Digital

MX-M200D DISASSEMBLY AND ASSEMBLY 11-1411.Developing section A.Developing boxB.Developing doctorAdjustment: Developing doctor gap adjustmentC.MG rolle

MX-M200D DISASSEMBLY AND ASSEMBLY 11-1512.Process sectionA.Drum unitWhen removing the drum, put the drum unit upside down to prevent waste toner from

MX-M200D DISASSEMBLY AND ASSEMBLY 11-16[Note for installation] When installing, engage the hole of the LCD box unit with the positioning pin.B. Tray i

MX-M200D DISASSEMBLY AND ASSEMBLY 11-17D. 2nd tray paper feed solenoid / Transport solenoidE.2nd tray transport clutchF. 2nd tray transport rollerG. 2

MX-M200D DISASSEMBLY AND ASSEMBLY 11-18I. Main motorJ. Paper entry sensorK. Paper empty sensorL. Paper feed roller* When removing the paper feed roll

MX-M200D FLASH ROM VERSION UP PROCEDURE 12-1[12]FLASH ROM VERSION UP PROCEDURE1.PreparationItems to be prepared• Utility tool• USB driver• PC• USB cab

MX-M200D FLASH ROM VERSION UP PROCEDURE 12-28) When installation is completed, the following display is shown. Press the Finish button.The installati

MX-M200D FLASH ROM VERSION UP PROCEDURE 12-38) PC side: Specify the download file (*.dwl).9) PC side: The download file is specified, download is aut

MX-M200D ELECTRICAL SECTION 13-1[13] ELECTRICAL SECTION1.Block diagramScanner UnitCCD PWBCCD PWB12V12VRegA5V 3.3VB/WRG 8bits (MSB/LSB)B5VADCCLK, SYNCH

MX-M200D ELECTRICAL SECTION 13-22.Actual wiring diagramACTUAL WIRING DIAGRAM 1/7OPE-MCU FFCTRAY-PWBGP1S58Shfter HP harnessTRAY-FFCGP1S58GP1S58Paper ex

MX-M200D SPECIFICATIONS 3-4T. Scanner functionPaper Paper size A3/ A4/ A5/ A6/ B4/ B5/ B6/ Ledger/ Letter/ Legal/ Executive/ Invoice/ Foolscap/ Folio

MX-M200D ELECTRICAL SECTION 13-3ACTUAL WIRING DIAGRAM 2/7CZHR-08V-SCN703(B12B-PASK-1)CN30(B2P-VH)GND DGND TMA_OSHOLD (SHOLD) TMB_O/VIDEO (/VIDEO#)APCS

MX-M200D ELECTRICAL SECTION 13-4ACTUAL WIRING DIAGRAM 3/7179228-5DGNDCN1 (B03B-PARK)DF-3S-2CCN1(FF4-32-S15D5)CN5 (FF4-32-S15D3-FA)CN48 (B26B-PHDSS-B(L

MX-M200D ELECTRICAL SECTION 13-5ACTUAL WIRING DIAGRAM 4/7CN004(B06P-VL-LF)LIVEN.C.CN3 (B26B-PUDSS-1)CN101(B18B-PHDSS-B)NEUTRALDGND DGND LIVEPGND PGND

MX-M200D ELECTRICAL SECTION 13-6ACTUAL WIRING DIAGRAM 5/7CN702(UBR23-4K2200)VBUS 1D- 2D+ 3DGND 4Shield ShellCN4(9610S-16B)CN704 (9615S-16A-PP-A) (J

MX-M200D ELECTRICAL SECTION 13-7ACTUAL WIRING DIAGRAM 6/7CN37(B12B-XASK-1)24VPGND/CV_COPY(/CV_COUNT)(/CV_START)(/CV_CA) (B22B-PUDSS)CN36 (B20B-PUDSS-

MX-M200D ELECTRICAL SECTION 13-8ACTUAL WIRING DIAGRAM 7/72ND CS UNITUNIT REARE VIEWSMR-02V-N SMP-02V-NC24VCN-B(B16B-PUDSS)/PSOL1 24VSMR-02V-B SMP-02V-

MX-M200D ELECTRICAL SECTION 13-93. Signal name listCategory Signal name Name(Type) Function/OperationConnector levelConnector No.Pin No.PWB nameNote&q

MX-M200D ELECTRICAL SECTION 13-10Sensor OCCOVER OC cover open/close sensor (Transmission type)Detects open/close of OC cover and SPFCLOSE OPEN CN47 2

MX-M200D ELECTRICAL SECTION 13-11Motor /PMCLK Polygon motor clock (CL)Polygon motor driving clock — — CN703 12 MCUMotor (SPMT0) (SPMT1) (SPMT2) (SPMT3

No part of this publication may be reproduced,stored in a retrieval system, or transmitted inany form or by any means, electronic, mechanical,photoco

MX-M200D CONSUMABLE PARTS 4-1[4] CONSUMABLE PARTS1.Supply system tableA. USA/CanadaMX-M200DB. South and Central America (200V series)MX-M160/MX-M160D/

(Danish) ADVARSEL !Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.Udskiftning må kun ske med batteriaf samme fabrikat og type.Levér det br

SHARP CORPORATIONBusiness Solutions GroupCS Promotion CenterYamatokoriyama, Nara 639-1186, JapanTrademark acknowledgementsCOPYRIGHT © 2 0 0 9

MX-M200D CONSUMABLE PARTS 4-22. Environmental conditionsA. Transport conditions(1) Transport conditions-20°C - 45°C (No condensation)(2) Storage cond

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-1[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES1. Appearance1 USB 2.0 portConnect to your computer to th

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-22. Internal18 Toner cartridge lock release leverTo replace the toner cartridge, pull out the toner

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-33. Operation Section21 22 23 24 2516 17 18 19 2011 12 13 14 1506 07 08 09 1001 02 03 04 05EXPOSUREC

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-44. Motor, solenoid, clutch No.NameCodeFunction operation1 Mirror motor MRM Drives the optical mirro

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-55. Sensor, switchNo. Name Code Function operation1 Mirror home position sensor MHPS Detects the mir

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-66. PWB unitNo. Name Function operation1 Copy lamp Inverter PWB Copy lamp control2 CCD sensor PWB Im

[1] GENERAL 1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1[2] CONFIGURATION1. System Configurations . . . . . . . .

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-77. Cross sectional view1467891011121314151617192021222353182No. Name Function/Operation1 Copy lamp

MX-M200D ADJUSTMENT 6-1[6]ADJUSTMENTS1.Adjustment item list2.Copier adjustmentA.Process section (1) Developing doctor gap adjustment1) Loosen the deve

MX-M200D ADJUSTMENT 6-2(3)Developing bias voltage checkNote:Use a digital multi-meter with an internal resistance of 10MΩ or more.1) Set the digital m

MX-M200D ADJUSTMENT 6-39) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position se

MX-M200D ADJUSTMENT 6-4c.Rear edge void adjustment (SIM50-1, SIM50-19)1) Set a scale as shown in the figure below.2) Set the document size to A4 (8.5&

MX-M200D ADJUSTMENT 6-52) Loosen the copy lamp unit wire fixing screw.3) Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit

MX-M200D ADJUSTMENT 6-6(3)Main scanning direction (FR direction) distortion adjustmentThis adjustment must be performed in the following cases:•When t

MX-M200D ADJUSTMENT 6-71) Making of a test sheet Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") whi

MX-M200D ADJUSTMENT 6-8<Adjustment specification>Note: A judgment must be made with 200mm width, and must not be made with 100mm width.(6) Sub s

MX-M200D ADJUSTMENT 6-9b. SPF original off-center adjustment (SIM50-12)Note:Before performing this adjustment, be sure to check that the paper off cen

This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC60825-1 Edition 1.2-2001.1) When a

MX-M200D SIMULATIONS 7-1[7] SIMULATIONS1. Entering the simulation modePerform the following procedure to enter the simulation mode.[#] key [ ] key

MX-M200D SIMULATIONS 7-2<Execution inhibit conditions>*1) Execution is inhibited when the duplex setup is OFF and other than RSPF is set. *2) Ex

MX-M200D SIMULATIONS 7-34. Contents of simulationsMain codeSub codeContents Remark01 01 Mirror scanning operationUsed to check the operations of the s

MX-M200D SIMULATIONS 7-402 01 Single Paper Feeder(SPF)/Reversing single pass feeder(RSPF)agingUsed to check the operations of the SPF/RSPF unit and it

MX-M200D SIMULATIONS 7-502 08 SPF/RSPF paper feed solenoid operation checkUsed to drive the SPF/RSPF paper feed solenoid (PSOL) 20 times in the cycle

MX-M200D SIMULATIONS 7-603 03 Shifter operation checkUsed to reciprocate the shifter 4 times.During execution, the status of the shifter HP sensor is

MX-M200D SIMULATIONS 7-705 01 Operation panel display check<LED/LCD check mode>Used to check the operations (ON, display) of the LED and the LCD

MX-M200D SIMULATIONS 7-805 02 Fusing lamp and cooling fan operation checkUsed to check the operations of the heater lamp and the cooling fan and the p

MX-M200D SIMULATIONS 7-906 10 Main cassette pickup roller cleaningBefore execution of this simulation, remove the developing cartridges. When this sim

MX-M200D SIMULATIONS 7-1007 08 Shifting with warm-up displayUsed to measure the warm-up time.When this simulation is executed, the following warm-up w

MX-M160 GENERAL 1-1[1] GENERAL1. Note for servicingPictogramThe label ( ) in the fusing area of the machine indicates the following: : Caution, risk

MX-M200D SIMULATIONS 7-1108 06 Transfer charger outputWhen this simulation is executed, the machine shifts to the following mode select window, and th

MX-M200D SIMULATIONS 7-1209 04 Duplex motor RPM adjustmentUsed to adjust the duplex motor rotation speed.When this simulation is executed, the followi

MX-M200D SIMULATIONS 7-1316 - U2 trouble cancel* Used to cancel the U2 trouble and execute the hard reset.When this simulation is executed, the follow

MX-M200D SIMULATIONS 7-1422 03 Jam memory displayUsed to check the jam kind occurred in the main unit and the SPF/RSPF.The kinds of jams up to 30 item

MX-M200D SIMULATIONS 7-1522 13 CRUM destination displayUsed to display the CRUM chip destination code saved in the EEPROM. If the display does not mat

MX-M200D SIMULATIONS 7-1624 02 Trouble memory clearUsed to clear the trouble memory and the trouble history data in the EEPROM.When [INTERRUPT] key is

MX-M200D SIMULATIONS 7-1724 08 Copy counter clearUsed to clear the copy counter.[OK] key or [START] key: Clears the copy counter and shifts to the sub

MX-M200D SIMULATIONS 7-1825 01 Main motor operation check (Cooling fan motor rotation check)When [OK] key or [START] key is pressed, the main motor (a

MX-M200D SIMULATIONS 7-1925 10 Polygon motor operation checkWhen [OK] key or [START] is pressed, the polygon motor is rotated for 30sec.After completi

MX-M200D SIMULATIONS 7-2026 04 Copier duplex settingUsed to set YES/NO of duplex setting.This must be set to ON when the duplex unit is installed. If

MX-M160 GENERAL 1-2D. Note for handling PWB and electronic partsWhen handling the PWB and the electronic parts, be sure to observe the following preca

MX-M200D SIMULATIONS 7-2126 07 Machine condition checkWhen this simulation is executed, the copy speed of the machine is displayed.[CA] key: Exits the

MX-M200D SIMULATIONS 7-2226 30 CE mark conformity control ON/OFFUsed to set Yes/No of CE mark conformity.When this simulation is executed, the current

MX-M200D SIMULATIONS 7-2326 39 Memory capacity checkUsed to check the capacity of the image memory (SDRAM) installed to the MCU PWB and the capacity o

MX-M200D SIMULATIONS 7-2426 43 Side void amount settingUsed to set the left and right side void amounts. The left side void amount and the right side

MX-M200D SIMULATIONS 7-2526 56 Life correction ON/OFF settingThe image correction ON/OFF setting is made according to the usage level (life) of develo

MX-M200D SIMULATIONS 7-2630 01 Paper sensor status displayUsed to display the list of paper sensor status on the LCD. An active sensor is highlighted.

MX-M200D SIMULATIONS 7-2741 03 Document size detection photo sensor light receiving/detection level checkWhen this simulation is executed, the light r

MX-M200D SIMULATIONS 7-2843 12 Standby mode fusing fan rotation settingWhen this simulation is executed, the currently set code number is displayed.Se

MX-M200D SIMULATIONS 7-2944 16 Toner density control data check and toner density correction quantity displayThe output value of the ATC sensor is che

MX-M200D SIMULATIONS 7-3046 02 Copy density adjustment (600dpi)Used to set the copy density for each mode.Used to set the copy density for each mode.W

MX-M200D CONFIGURATION 2-1[2] CONFIGURATION1. System Configurations2. Machine configuration∗1: Except for North America[MX-M200D] [MX-M160D][MX-M160](

MX-M200D SIMULATIONS 7-3146 09Select an item to be changed and set a desired adjustment value. Press [OK] key, and the machine shifts to the copy wind

MX-M200D SIMULATIONS 7-3246 10Select an item to be changed and set a desired adjustment value. Press [OK] key, and the machine shifts to the copy wind

MX-M200D SIMULATIONS 7-3346 11Select an item to be changed and set a desired adjustment value. Press [OK] key, and the machine shifts to the copy wind

MX-M200D SIMULATIONS 7-3446 19 Exposure mode setting ( table setting/AE operation mode setting/Photo image process setting)Used to set the following

MX-M200D SIMULATIONS 7-3546 29 Image contrast adjustment (600dpi)Used to adjust the image contrast for each mode.When this simulation is executed, the

MX-M200D SIMULATIONS 7-3646 31 Image sharpness adjustmentUsed to adjust sharpening/shading of image for each mode. When this simulation is executed, t

MX-M200D SIMULATIONS 7-3748 01 Main/sub scanning magnification ratio adjustmentUsed to adjust the magnification ratio in the main scanning (front/rear

MX-M200D SIMULATIONS 7-3849 01 Flash Rom program writing modeUsed to download the programs and data sections of the main unit MCU/IMC board, the FAX b

MX-M200D SIMULATIONS 7-3949 0150 01 Image lead edge adjustmentUsed to adjust the following items related to the lead edge adjustment.1.Print start pos

MX-M200D SIMULATIONS 7-4050 01 The adjustment value is in the range of 1 - 99.Select an adjustment item (mode) with the arrow keys, and enter the set

MX-M200D CONFIGURATION 2-23. Option listO: Option installation enable X: Option installation disableModel name Name MX-M200D MX-M160D MX-M160Prod

MX-M200D SIMULATIONS 7-4150 06 Copy lead edge position adjustment (SPF/RSPF)Used to perform the image lead edge adjustment in the SPF/RSPF copy.When t

MX-M200D SIMULATIONS 7-4250 10 When [OK] key is pressed, the entered value is saved to the EEPROM and the machine shifts to the copy execution window.

MX-M200D SIMULATIONS 7-4350 18 Memory reverse position adjustment in duplex copyUsed to adjust the reverse point (scanning end position) on the revers

MX-M200D SIMULATIONS 7-4450 19 Rear edge void adjustment in duplex copyUsed to adjust the rear edge void amount in duplex copy.When this simulation is

MX-M200D SIMULATIONS 7-4551 02 (*1) Valid only when an option is installed. (If an option is not installed, it is not displayed on the adjustment wind

MX-M200D SIMULATIONS 7-4653 10 SPF/RSPF scanning position settingUsed to change setting depending on whether the SPF/RSPF unit and the SPF/RSPF docume

MX-M200D SIMULATIONS 7-4763 07 SPF/RSPF automatic correctionUsed to adjust the SPF/RSPF white correction start pixel position.When the carriage or the

MX-M200D SIMULATIONS 7-4865 10 Key reception time setting display/non-display settingUsed to set Enable/Disable of the key reception time setting in t

MX-M200D SYSTEM SETTINGS 8-1[8] SYSTEM SETTINGSThe user programs allow the parameters of certain functions to be set, changed, or canceled as desired.

MX-M200D SYSTEM SETTINGS 8-22. Using the system settings1) Press the [SPECIAL FUNCTION] key.The special function screen will appear.2) Select "SY

MX-M200D SPECIFICATIONS 3-1[3] SPECIFICATIONS1. Copy modeA. TypeB. Machine compositionC. Copy speed(1) Engine speed (ppm)(2) Document replacement spee

MX-M200D TROUBLE CODE LIST 9-1[9] TROUBLE CODE LIST1. Trouble code list2. Details of trouble codesMain codeSub codeContentE1 00 IMC PWB communication

MX-M200D TROUBLE CODE LIST 9-2E1 82 Content Interface error in communication with IMC PWB (Overrun).Detail An overrun error occurs in communication b

MX-M200D TROUBLE CODE LIST 9-3F2 04 Content Improper cartridge (destination error, life cycle error)Detail The destination of the machine differs fro

MX-M200D TROUBLE CODE LIST 9-4H2 00 Content Thermistor open.Detail The thermistor is open. The fusing unit is not installed.Cause Thermistor abnormal

MX-M200D TROUBLE CODE LIST 9-5L6 10 Content Polygon motor lock detection.Detail The polygon motor does not rotate. The motor lock signal is detected

MX-M200D MAINTENANCE 10-1[10] MAINTENANCE1. Maintenance tableX:Check(Clean, adjust, or replace when required.) O:Clean :Replace :Adjust :Lubricate

MX-M200D MAINTENANCE 10-22. Maintenance display system*1: Installation of a new toner cartridge allows to display the remaining quantity.3. Note for r

MX-M200D DISASSEMBLY AND ASSEMBLY 11-1[11]DISASSEMBLY AND ASSEMBLYWARNING Before performing the disassembly procedure, be sure to remove the power cor

MX-M200D DISASSEMBLY AND ASSEMBLY 11-22.Optical sectionNote: When disassembling or assembling the optical unit, be careful not to touch the mirror and

MX-M200D DISASSEMBLY AND ASSEMBLY 11-3E.Lens unitNote:Do not remove screws which are not indicated in the figure. If the height of the base plate is c

MX-M200D SPECIFICATIONS 3-2(3)Types of feedable paperF. Multi copyG. Warm-up timeH. Copy magnification ratioI. Print densityJ. Void widthK. Paper exit

MX-M200D DISASSEMBLY AND ASSEMBLY 11-4• For AB series3.Fusing section A.Fusing unit removalB.ThermostatC.ThermistorInstallation: Install in direction

MX-M200D DISASSEMBLY AND ASSEMBLY 11-5D.Heater lampAssembly: Insert the spring (A) into the hole (B) in the fusing frame.Assembly: Put the fusing harn

MX-M200D DISASSEMBLY AND ASSEMBLY 11-6F.Separation pawl G.Lower heat rollerAssembly: When assembling the fusing front paper guide (3), temporarily fix

MX-M200D DISASSEMBLY AND ASSEMBLY 11-7B.Cooling fanC.Paper exit unitMX-M160D/M200DMX-M160D.Paper exit sensor / duplex sensor(A)Exit sensor(B)Duplex se

MX-M200D DISASSEMBLY AND ASSEMBLY 11-8E.Transport rollerF.Paper exit rollerAssembly: Insert the spring pin so that the waveform (A) of the spring pin

MX-M200D DISASSEMBLY AND ASSEMBLY 11-96.Optical frame unitA.Optical frame unitInstallation: Install the optical unit in the sequence shown above.7. LS

MX-M200D DISASSEMBLY AND ASSEMBLY 11-10Assembly: Do not miss the door lock pawl. B. Drive unitAssembly: Move down the clutch pawl as shown below, and

MX-M200D DISASSEMBLY AND ASSEMBLY 11-119.Bypass tray section A. Bypass tray transport roller/Bypass tray paper feed rollerNote:Push the lever at the r

MX-M200D DISASSEMBLY AND ASSEMBLY 11-12D. Bypass tray transport clutchApply grease (FG-40H) (UKOG-0004QSZZ).E.Pressure plate unitF. Bypass tray paper

MX-M200D DISASSEMBLY AND ASSEMBLY 11-1310.Power sectionA.Power unitB. Power fanC. High voltage P.W.B.D. Power P.W.B.E. Power switchNo. ContentA Power