Sharp R-350R Manual

Product ManualWelding Equipment/M2001A140E/A314E/A324E-LFlexible(LAW/RPA), ARCITEC(LRB/LRC)504 869-1022002-10-24

Welding equipmentSafety10Säkerhet-svetsutr_eng.fmIf possible, carry out spatter cleaning in a special area where welding spatter and oil can be collec

Welding equipmentTechnical DescriptionTeknbeskr_eng.fm 113 Technical DescriptionThe welding equipment A140E/A314E/A324E-L (E for Extended range) is

Welding equipmentTechnical Description12Teknbeskr_eng.fmRobot Welding System"Flexible Interface" for power sources RPA, LAW and LAF. Figure

Welding equipmentTechnical DescriptionTeknbeskr_eng.fm 13 Figure 4 Overview of "ARCITEC" connections LRC.Control cabinetPIBS4CplusOptionTC

Welding equipmentTechnical Description14Teknbeskr_eng.fmIncorporated components A140E1 Wire feed mechanism mounted and fitted with a Euro-socket for c

Welding equipmentTechnical DescriptionTeknbeskr_eng.fm 15Incorporated components A314E/A324E-L1 Wire feed mechanism mounted on the robot arm and fitte

Welding equipmentTechnical Description16Teknbeskr_eng.fm3.1 Wire feed system A140E/A314E/A324E-LThere are two options of wire feed systems: bobbin o

Welding equipmentTechnical DescriptionTeknbeskr_eng.fm 173.2.1 Wire feed unitWire is fed using two pairs of feed rollers, see Figure 8, which are li

Welding equipmentTechnical Description18Teknbeskr_eng.fmReplacement - RepairWhen refitting the drive motor in the event of replacement or repair of th

Welding equipmentTechnical DescriptionTeknbeskr_eng.fm 193.2.3 Main data 3.3 PIB Process Interface BoardThe PIB is an I/O unit particularly adapte

The information in this document is subject to change without notice and should be construed as a commitment by ABB. ABB assumes no responsibility for

Welding equipmentTechnical Description20Teknbeskr_eng.fm

Welding equipmentInstallationInstallation_eng.fm 214 Installation4.1 Configuration of Welding Equipment4.1.1 Flexible Interface/ ARCITEC (LRB/LR

Welding equipmentInstallation22Installation_eng.fm4.2 Installation of the wire feed systemThe cables are connected as follows (see Figure 10):1 Feed

Welding equipmentInstallationInstallation_eng.fm 23 Figure 11 Circuit diagram, Wire feed unit A140E/A314E/A324E-L_PIB504806a01

Welding equipmentInstallation24Installation_eng.fmKopplingstabell kablar/ Connection table, cablesFeeder Cable 1, A140E/A314E/A324E-L Figure 12 Feed

Welding equipmentInstallationInstallation_eng.fm 25Feeder Cable 2, A140E/A314E/A324E-L Figure 13 Feeder cable 2, A140E/A314E/A324E-L.Signalbeskrivni

Welding equipmentInstallation26Installation_eng.fm4.3 Connection of Power SourcesLAWPower source LAW is connected to terminal XP107 on the Control c

Welding equipmentInstallationInstallation_eng.fm 27RPAPower source RPA is connected to terminal XP107 on the Control cabinet.Control cable RPA Figure

Welding equipmentInstallation28Installation_eng.fmLAFPower source LAF is connected to terminal XP107 on the control cabinet.Control cable LAF Figure 1

Welding equipmentInstallationInstallation_eng.fm 29LRCPower source LRC is connected to terminal XP107 on the Control cabinet.Control cable LRC Figure

504 106-502CONTENTSPage504 106-502 31 General...

Welding equipmentInstallation30Installation_eng.fm4.4 Installation of accessories4.4.1 Cooling unit OCE 2 (included in welding gun set PKI 500R an

Welding equipmentInstallationInstallation_eng.fm 314.4.2 Torch Cleaner TC For LAW, RPA, LAF ARCITEC: Mechanical torch cleaner TC is connected to ter

Welding equipmentInstallation32Installation_eng.fm

Welding equipmentMaintenanceUnderhåll-svetsutr_eng.fm 335 MaintenanceDisconnect the mains supply and (if possible) secure the switch before starting

Welding equipmentMaintenance34Underhåll-svetsutr_eng.fm

PIB Process Interface BoardPIB-M2001_eng.fm 356 PIB Process Interface Board6.1 GeneralThe PIB is an I/O unit with integrated wire feed regulator c

PIB Process Interface Board36PIB-M2001_eng.fm6.2 Voltage Version - Power Supply - Article NumberPIB is available in two voltage versions: - for feed

PIB Process Interface BoardPIB-M2001_eng.fm 376.4 Marking and Version HandlingFigure 20 shows the location and disposition of the article and manufa

PIB Process Interface Board38PIB-M2001_eng.fm6.5 ConfigurationProgrammable parameters enable the adaptation to different types of welding equipment.

PIB Process Interface BoardPIB-M2001_eng.fm 396.7 Software MaintenancePIB is equipped with a programming terminal and programming switches for load-

504 106-5024 504 106-5026.6 Options for Increased Functionality... 386.7 Software Main

PIB Process Interface Board40PIB-M2001_eng.fm6.8 Service and Programming Aids6.8.1 CAN-Assist, Art. no. 502 800-880PC based tool that in Passive M

PIB Process Interface BoardPIB-M2001_eng.fm 41When the error is corrected a message appears to confirm the this. If a two errors occur at the same tim

PIB Process Interface Board42PIB-M2001_eng.fm6.10 Connecting Cable ShieldsThe metal bar on the upper side of the PIB is provided with holes for the

PIB Process Interface BoardPIB-M2001_eng.fm 436.11 Safety6.11.1 Personal SafetyMoving parts which according to the EU machinery directives might c

PIB Process Interface Board44PIB-M2001_eng.fmThe start of the running of the program is blocked until acknowledged. Trying to start before acknowledge

PIB Process Interface BoardPIB-M2001_eng.fm 456.12 Signal ConnectionsSee also Figure 19 on page 35 and Figure 23 on page 50.TB stands for Terminal B

PIB Process Interface Board46PIB-M2001_eng.fmTB2 - CAN bus ConnectionDesignation Function, Voltage Out In Explanation1 Sys 0V DC System 0 (=Robot I/O

PIB Process Interface BoardPIB-M2001_eng.fm 47TB3 - Connection to Power SourceTB4 - Connection to gun cleaner and TCP detector* Common connection to t

PIB Process Interface Board48PIB-M2001_eng.fmTB5 - Connection 1 to Wire Feed Unit* Adapted contact protector required.** When using the Smartac sensor

PIB Process Interface BoardPIB-M2001_eng.fm 49TB6 - Connection 2 to Wire Feed UnitTB11Designation Function, Voltage Out In Explanation1 Gun reset 24V

Welding equipmentGeneralAllmänt-svetsutr_eng.fm 51 GeneralThis manual is made up of a safety section, technical description of the wire feed system

PIB Process Interface Board50PIB-M2001_eng.fm6.12.2 Elementary Diagram - Power Supply and Interlocking Figure 23 Elementary Diagram, Power Supply,

PIB Process Interface BoardPIB-M2001_eng.fm 516.13 Technical Specification6.13.1 Mechanical DataDimensions: 257x196x72.5 mmWeight: 2.1 kgEnclosure

PIB Process Interface Board52PIB-M2001_eng.fm6.14 TransformersArticle No. 501 714-001/-002 Figure 24 Transformers.Low VoltageHigh Voltagebrun/brow

PIB Process Interface BoardPIB-M2001_eng.fm 536.15 SmartacPIB6.15.1 GeneralSmartac/PIB is a further develop-ment of the ABB joint search device Sm

PIB Process Interface Board54PIB-M2001_eng.fm6.15.2 SensorsIn the welding system A314/A324 containing PIB, the input for sensor 1 is con-nected to t

PIB Process Interface BoardPIB-M2001_eng.fm 55Sensitivity (Sensor Detection Sensitivity)The adjustable parameter Sensor Detection Sens determines the

PIB Process Interface Board56PIB-M2001_eng.fm Figur 27 Smartac unit. Figur 28 Smartac indication unitDelivery data185 mm6553221510ABB article numb

Welding equipmentAppendix 1Appendix1eng_Konfigurationsparametrar.fm 577 Appendix 1Configuration parametersThe configuration parameters are defined f

Welding equipmentAppendix 158Appendix1eng_Konfigurationsparametrar.fmTransfer of parameters between the robot and PIB,The configuration parameters are

Welding equipmentAppendix 1Appendix1eng_Konfigurationsparametrar.fm 597.0.1 Table Configuration parametersParameter name Parameter name in teach pen

Welding equipmentGeneral6Allmänt-svetsutr_eng.fm

Welding equipmentAppendix 160Appendix1eng_Konfigurationsparametrar.fm*Process Equipment Reference Convers., FlexibleProcEquipRefConvConversion factor

Welding equipmentAppendix 2Appendix2eng_Man trådmatning.fm 618 Appendix 2Manual wire feed with PIB and S4Cplus, possibilities and limitations:Manual

Welding equipmentAppendix 262Appendix2eng_Man trådmatning.fm2. Limitation for reasons of personal safety.3. Note: The reference only applies as long a

Welding equipmentAppendix 3Appendix3eng_Frekvenstabell.fm 639 Appendix 3System accuracy: verification and trimming possibilities.Wire feed: Feed uni

Welding equipmentAppendix 364Appendix3eng_Frekvenstabell.fmPower source (does not apply to ARCITEC)When using PIB to control the power source with an

Welding equipmentAppendix 4Appendix4eng_Smartac_sökfel.fm 6510 Appendix 4Smartac; Optimising the search circuitThe function of the Smartac is, to a

Welding equipmentAppendix 466Appendix4eng_Smartac_sökfel.fm- Perform searching in this way so that the risk of the wrong sensor coming into contact fi

504 869-102

Welding equipmentSafetySäkerhet-svetsutr_eng.fm 72 Safety2.1 GeneralThe purchaser/user of ABB’s robot welding equipment is responsible that the eq

Welding equipmentSafety8Säkerhet-svetsutr_eng.fm Figure 1 Manufacturer’s declaration.a3(tiff)

Welding equipmentSafetySäkerhet-svetsutr_eng.fm 92.3 Installation• When unpacking, check that all the equipment has been supplied and that it has no