Sharp KB-6015KS Manual de Serviço

Consulte online ou descarregue Manual de Serviço para Micro-ondas Sharp KB-6015KS. Sharp KB-6015KS Service manual Manual do Utilizador

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1
KB-6015KS
KB-6015KK
KB-6015KW
In the interest of user-safety the unit should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL:
This service manual is intended for use by persons having electrical and mechanical training and a level of
knowledge of these subjects generally considered acceptable in the appliance repair trade. Sharp Electronics
Corporation cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the
use of this manual.
Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with the
following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage
Power Transformer, High Voltage Rectifier and Heat sink etc., and Magnetron, High Voltage Harness etc..)
S25M246KB6015
KB-6015KS
KB-6015KK
KB-6015KW
MICROWAVE DRAWER
MODELS
SERVICE MANUAL
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ............................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE .....................................................................................................2
FOREWORD AND WARNING ................................................................................................................................3
PRODUCT SPECIFICATIONS ............................................................................................................................... 4
SCHEMATICS .......................................................................................................................................................8
TEST PROCEDURES ............................................................................................................................................9
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................. 17
MICROWAVE DRAWER DISASSEMBLY............................................................................................................25
WIRING DIAGRAMS ........................................................................................................................................... 31
PRINTED WIRING BOARDS ...............................................................................................................................32
PARTS LIST ........................................................................................................................................................ 36
PACKING AND ACCESSORIES ......................................................................................................................... 40
This document has been published to be used for after sales service only. The contents are subject to change without notice.
SHARP ELECTRONICS CORPORATION
KB-6015KS pictured
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Resumo do Conteúdo

Página 1 - SERVICE MANUAL

1KB-6015KSKB-6015KKKB-6015KWIn the interest of user-safety the unit should be restored to its original condition and only parts identical to those spe

Página 2 - BEFORE SERVICING

8KB-6015KSKB-6015KKKB-6015KWNOTES:1. Circuits / Wire Colors subject to change without notice.2. Terminal that located to the right side on the lamp

Página 3 - After repairing

9KB-6015KSKB-6015KKKB-6015KWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTThe touch control panel consists of circuits including semiconductors such as

Página 4

10KB-6015KSKB-6015KKKB-6015KWC RELAY TEST4) Reconnect all leads removed from components during testing.5) Re-install the covers.6) Reconnect the power

Página 5

11KB-6015KSKB-6015KKKB-6015KWWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the t

Página 6 - ITEM DESCRIPTION

12KB-6015KSKB-6015KKKB-6015KWChecking the initial sensor cooking conditionWARNING : The oven should be fully assembled before following procedure.(1)

Página 7 - GENERAL INFORMATION

13KB-6015KSKB-6015KKKB-6015KWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST9-2. Place the container on the center of tray in the oven cavity.9-3. Close

Página 8 - OPERATION

14KB-6015KSKB-6015KKKB-6015KW1. Disconnect the power supply cord.2. Open the drawer and keep it open.3. To discharge high voltage capacitor, wait for

Página 9 - SENSOR COOKING CONDITION

15KB-6015KSKB-6015KKKB-6015KWMMOONNIITTOORRSSWWIITTCCHHIINNTTEERRLLOOCCKKSSWWIITTCCHHSSEECCOONNDDAARRYY ((BBLLKK)) ((BBRRNN,

Página 10 - MICROWAVE DRAWER

16KB-6015KSKB-6015KKKB-6015KWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTM POWER TRANSFORMER TEST1. Disconnect the power supply cord.2. Open the drawe

Página 11 - TEST PROCEDURES

17KB-6015KSKB-6015KKKB-6015KWTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANELThe touch control section consists of the following units.(1) K

Página 12

2KB-6015KSKB-6015KKKB-6015KWPRECAUTIONS TO BE OBSERVED BEFORE AND DUR-ING SERVICING TO AVOID POSSIBLE EXPOSURE TOEXCESSIVE MICROWAVE ENERGY(a) Do not

Página 13

18KB-6015KSKB-6015KKKB-6015KW1 - 3 AN5- AN3 IN Terminal to change cooking input according to the Model.By using A/D converter contained in the LSI, DC

Página 14

19KB-6015KSKB-6015KKKB-6015KW27 COM0 OUT Common data signal.Connected to LCD signal C4.28 VL3 IN Connected VC (+5V).29 - 31 P27- P25 OUT Turminal not

Página 15

20KB-6015KSKB-6015KKKB-6015KWPin No. Signal I/O Description47 P05 OUT Magnetron high-voltage circuit driving signal.To turn on and off the cook relay(

Página 16

21KB-6015KSKB-6015KKKB-6015KW(1) Structure of Humidity SensorThe humidity sensor includes two thermistors as shownin the illustration. One thermistor

Página 17

22KB-6015KSKB-6015KKKB-6015KW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handli

Página 18

23KB-6015KSKB-6015KKKB-6015KWPRECAUTIONS FOR USING LEAD-FREE SOLDER1. Employing lead-free solderThe "Main PWB" of this model employs lead-fr

Página 19 - TOUCH CONTROL PANEL ASSEMBLY

24KB-6015KSKB-6015KKKB-6015KWMicrowave ovens contain circuitry capable of producing very high voltage and current. Contact with the following partsmay

Página 20 - DESCRIPTION OF LSI (IC-1)

25KB-6015KSKB-6015KKKB-6015KWBack coverExhaust ductscrewsTop plateRight side panelLeft side panelAir coverCavityMICROWAVE DRAWER DISASSEMBLYFig. 11.

Página 21

26KB-6015KSKB-6015KKKB-6015KWAt this point, you will have access to all parts of the Microwave Drawer.7. To remove the Control Panel Frame Assembly,

Página 22 - 16.7 msec

27KB-6015KSKB-6015KKKB-6015KW1. Follow the Microwave Drawer disassembly as previouslystated2. Open the drawer and keep it open.3. To discharge the hig

Página 23 - HUMIDITY SENSOR CIRCUIT

1KB-6015KSKB-6015KKKB-6015KW WARNING TO SERVICE PERSONNELRange units contain circuitry capable of producing very high voltage and current, conta

Página 24 - TOUCH CONTROL PANEL SERVICING

28KB-6015KSKB-6015KKKB-6015KWDRAWER ASSEMBLY AND CHOKE REMOVAL1. Follow the Microwave Drawer disassembly as previouslystated2. Open the drawer and kee

Página 25

29KB-6015KSKB-6015KKKB-6015KWSWITCH ANGLE REMOVAL(Locate either the right or left switch angle)1. Follow the Microwave Drawer disassembly as previousl

Página 26 - WARNING FOR WIRING

30KB-6015KSKB-6015KKKB-6015KWAUTO DRAWER GEAR REMOVAL1. Follow the Microwave Drawer disassembly as previously stated2. Open the drawer and keep it ope

Página 27 - MICROWAVE DRAWER DISASSEMBLY

31KB-6015KSKB-6015KKKB-6015KWMICROWAVE DRAWER WIRING DIAGRAM

Página 28

32KB-6015KSKB-6015KKKB-6015KW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit CircuitPA154DRVRS160HzFUSE2.5AC1C21000uF/50VD1 -- D41N4002L x4CN-A+D5R

Página 29 - ADJUSTMENT

33KB-6015KSKB-6015KKKB-6015KW645123645123ABCDEFGHABCDEFGHFigure S-3. Control Unit CircuitS21S20S19S18S17S16S15S14S13S12S11S10S9S8S7S6S5S4S3S2S1S0C2C1C

Página 30 - DRAWER/SLIDE RAIL REMOVAL

34KB-6015KSKB-6015KKKB-6015KW645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring Board of Power Unit2.5A312FUSET148D3ZD1J10RY1D12RY5DIPCNHQ1R1D2D11

Página 31 - ACTUATOR REMOVAL/ADJUSTMENT

35KB-6015KSKB-6015KKKB-6015KW645123645123ABCDEFGHABCDEFGHFigure S-5. Printed Wiring Board of Control Unit7878656Q7LCDCNECNNR40CF11153BCE513434212R6R5D

Página 32 - RACK GEAR REMOVAL

36KB-6015KSKB-6015KKKB-6015KWCONTROL PANELCONTROL PANEL PARTS LISTNote: The parts marked “ΔΔΔΔΔ” may cause undue microwave exposure.The parts marked “

Página 33

37KB-6015KSKB-6015KKKB-6015KWMICROWAVE DRAWER PARTS LISTNote: The parts marked “ΔΔΔΔΔ” may cause undue microwave exposure.The parts marked “*” are use

Página 34 - : CHECK POINTS

2KB-6015KSKB-6015KKKB-6015KWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of micr

Página 35 - <KEY UNIT>

38KB-6015KSKB-6015KKKB-6015KWREF. NO. PART NO. § DESCRIPTION Q'TY CODE3-59 FGLSPB002MRY0 M Oven tray assy 1 BK3-60 GCOVHB052MRF0 M Choke cover 1

Página 36

39KB-6015KSKB-6015KKKB-6015KW645123645123ABCDEFGHABCDEFGHActual wire harness may be different from illustration.3-473-393-33-123-183-363-573-543-93-23

Página 37

40KB-6015KSKB-6015KKKB-6015KWPACKING PARTS LISTNote: The parts marked “ΔΔΔΔΔ” may cause undue microwave exposure.The parts marked “*” are used in volt

Página 38 - CONTROL PANEL PARTS LIST

41KB-6015KSKB-6015KKKB-6015KWINSTALLION SHEETOPERATION MANUALWOOD SCREWS2-32-12-2SUPPORT CORNERSPACKING CASESUPPORT CORNERSSUPPORT CORNERSSUPPORT CORN

Página 39 - MICROWAVE DRAWER PARTS LIST

42KB-6015KSKB-6015KKKB-6015KW2005 SHARP CORP. (5R2.00E) Printed in U.S.ACOPYRIGHT © 2005 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publi

Página 40

3KB-6015KSKB-6015KKKB-6015KWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE DRAWERKB-6015KSKB-6015KK / K

Página 41 - MICROWAVE DRAWER HARNESSES

4KB-6015KSKB-6015KKKB-6015KWITEM DESCRIPTIONPower Requirments 120 Volts14.5 Amperes, 1000 watts60 HzSingle phase, 3 wire groundedPower Output 1000 wat

Página 42 - PACKING PARTS LIST

5KB-6015KSKB-6015KKKB-6015KWKB-6015KSGENERAL INFORMATIONGROUNDING INSTRUCTIONSThis oven is equipped with a three prong grounding plug. It must be plug

Página 43

6KB-6015KSKB-6015KKKB-6015KWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF C

Página 44

7KB-6015KSKB-6015KKKB-6015KW SENSOR COOKING CONDITIONUsing the SENSOR function, food is cooked without figuringtime, power level or quantity. When t

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