Sharp CAROUSEL R-1405 Manual de Serviço Página 1

Consulte online ou descarregue Manual de Serviço para Micro-ondas Sharp CAROUSEL R-1405. R-1405_6 Developement Manual do Utilizador

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R-1405
R-1406
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a
severe, possibly fatal, electrical shock. (High Voltage Capaci-
tor, High Voltage Power Transformer, Magnetron, High Volt-
age Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................1
MICROWAVE MEASUREMENT PROCEDURE .....................................................................................................2
FOREWORD AND WARNING ................................................................................................................................3
PRODUCT SPECIFICATIONS ...............................................................................................................................4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION .........................................................................................................................................................7
TROUBLESHOOTING GUIDE .............................................................................................................................11
TEST PROCEDURE ............................................................................................................................................13
TOUCH CONTROL PANEL ASSEMBLY .............................................................................................................22
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ..................................................................26
PICTORIAL DIAGRAM ........................................................................................................................................34
POWER UNIT CIRCUIT .......................................................................................................................................35
LSI UNIT CIRCUIT...............................................................................................................................................36
PRINTED WIRING BOARD .................................................................................................................................37
PARTS LIST ........................................................................................................................................................38
PACKING AND ACCESSORIES .........................................................................................................................40
S92M198R1405E
R-1405
R-1406
OVER THE RANGE
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-1405
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Resumo do Conteúdo

Página 1 - SERVICE MANUAL

1R-1405R-1406In the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should be

Página 2 - BEFORE SERVICING

8R-1405R-1406VENTILATION METHODS HOT AIR EXHAUST1. VERTICAL VENTINGFor this venting method, hot air rising from the conventionalrange below is drawn i

Página 3 - WARNING TO SERVICE PERSONNEL

9R-1405R-1406SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. COOKING TIME PROGRAMMED.3. VARIABLE COOKING CONTROL "HIGH".4. "START&quo

Página 4

10R-1405R-1406DESCRIPTION AND FUNCTION OF COMPONENTS3. If the door is opened, and the secondary interlock relay(RY2) and primary interlock switch cont

Página 5 - SERVICE MANUAL

11R-1405R-1406TROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.When

Página 6 - GENERAL INFORMATION

12R-1405R-1406CK = Check / RE = ReplacePOSSIBLE CASE AND DEFECTIVE PARTSPROBLEMTEST PROCEDURECONDITIONOFFCONDITIONIDLECONDITIONMICROWAVECOOKINGCONDITI

Página 7 - OVEN DIAGRAM

13R-1405R-1406B POWER TRANSFORMER TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. O

Página 8 - CONTROL PANEL

14R-1405R-1406TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block i

Página 9 - OPERATION

15R-1405R-1406TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block i

Página 10

16R-1405R-1406I BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2.

Página 11 - AH SENSOR

17R-1405R-1406TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTResistance between;BLU (1) AND YLW (4) = 0Ω (Shorted)BLK (2) AND YLW (4) = 60ΩBLU (1) AND BL

Página 12

2R-1405R-1406PRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLE EXPO-SURE TO EXCESSIVE MICROWAVE ENERGY(a) Do not operate or allo

Página 13 - TROUBLESHOOTING GUIDE

18R-1405R-1406TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTL TOUCH CONTROL PANEL ASSEMBLY TESTThe touch control panel consists of circuits including se

Página 14 - TEST PROCEDURE

19R-1405R-1406When testing is completed,1) Disconnect the power supply cord.2) Open the door and block it open.3) To discharge high voltage capacitor,

Página 15 - TEST PROCEDURES

20R-1405R-1406TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST7. After that procedure, re-connect the power supply cord.8. Check voltage between normal op

Página 16

21R-1405R-1406TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTSTEPS OCCURRENCE CAUSE OR CORRECTION1 Only pattern at "a" is broken. *Insert jumpe

Página 17

22R-1405R-1406DESCRIPTION OF LSILSIThe I/O signal of the LSI is detailed in the following table.Pin No. Signal I/O Description1-2 VL2-VL1 IN Power sou

Página 18

23R-1405R-14067 AN3 OUT Back light circuit (Light emitting diodes) driving signal.8 AN2 INTo input signal which communicates the door open/close infor

Página 19

24R-1405R-140634 P26 OUT Key strobe signal.Signal applied to touch-key section. A pulse signal is input to P43-P46 terminal while oneof G7 line keys o

Página 20

25R-1405R-14061. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these parts,

Página 21

26R-1405R-1406Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts mayresult in severe,

Página 22

27R-1405R-1406REMOVAL OF OVEN FROM WALL (Two persons recommended to remove the oven)1. Disconnect the power supply cord, and uncoil the powersupply co

Página 23 - QKITPB035

1R-1405R-1406WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowing

Página 24 - TOUCH CONTROL PANEL ASSEMBLY

28R-1405R-14064. Disconnect the 6-pin connector of the hood fan motorfrom the main wire harness located at the right edge ofthe oven cavity top plate

Página 25 - 16.7 msec

29R-1405R-14061. Disconnect the power supply cord, remove the ovenfrom wall and remove outer case (Refer to procedure of"Removal of Oven from Wal

Página 26 - SEG21-SEG0

30R-1405R-14061. Disconnect the power supply cord.2. Open the door and block it open.3. To discharge the high voltage capacitor, wait for 60seconds.4.

Página 27 - SERVICING

31R-1405R-140613.Remove the two (2) screws holding the LCD holder tothe key fixing plate.14.Remove two (2) screws holding the power unit to the keyfix

Página 28 - WARNING FOR WIRING

32R-1405R-1406After adjustment, check the following.1. In and out play of door remains less than 0.5mm when inthe latched position. First check upper

Página 29 - HOOD FAN MOTOR REMOVAL

33R-1405R-14061. Disconnect the power supply cord.2. Open the door and block it open.3. To discharge the high voltage capacitor, wait for 60seconds.4.

Página 30 - MAGNETRON REMOVAL

34R-1405R-1406645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGERECTIFIERHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE AHIGH VOLTAGE COMPON

Página 31 - COOLING FAN MOTOR REMOVAL

35R-1405R-1406645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit CircuitN.OC 1C 7C 3C 5C12C 4C 9C 2C 8C 6C13C14E 2E 1C11C10N.OCOMCOMB 3B 1A 5A 3A 1+–+

Página 32 - POSITIVE LOCK

36R-1405R-1406645123645123ABCDEFGHABCDEFGHC 5C 1C 7C 2C 9C 8C 3C 6C 4C12C11C14G11G12 G 9G 8KEY UNITG 7 G 6 G 5 G 4 G 3 G 2 G 1G10+–C10C13C10 47µ/16vC1

Página 33 - Key unit

37R-1405R-1406645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring Board0FCSM27A 94V 0MBMR350RBFBDIPLOT NO.QKITPB035MRE0RY1VRS1R30T1S8513PC100D26D2

Página 34 - DOOR REPLACEMENT

2R-1405R-1406MICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiation

Página 35 - DOOR DISASSEMBLY

38R-1405R-1406PARTS LISTNote: The parts marked “∆∆∆∆∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250V. &qu

Página 36 - Figure S-1. Pictorial Diagram

39R-1405R-1406REF. NO. PART NO. § DESCRIPTION Q'TY CODE3- 2-2 JBTN-B141MRF0 M Open button [R-1406] 1 AE3- 2-3 HPNLCB172MRF0 M Control panel frame

Página 37

40R-1405R-1406HOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MODEL NUMBER

Página 38 - Figure S-3. LSI Unit Circuit

41R-1405R-1406645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS6-1-54-102-64-177-61-106-74-184-172-26-67-11-147-57-57-57-57-37-34-132-44-74-154-87-96

Página 39 - LOT NO

42R-1405R-1406645123645123ABCDEFGHABCDEFGH3-2-13-2-23-2-33-1-13-2-43-23-33-33-13-1-23-37-3Actual wire harness may be different from illustration.6-96-

Página 40 - PARTS LIST

43R-1405R-1406NOTES

Página 41 - MISCELLANEOUS

44R-1405R-1406NOTES

Página 43 - OVEN AND CABINET PARTS

46R-1405R-1406COPYRIGHT © 2002 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be reproduced, storedin retrieval systems, or t

Página 44 - CONTROL PANEL PARTS

3R-1405R-1406SHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALOVER THE RANGEMICROWAVE OVENR-1405/ R-1406FOREWORDThi

Página 45

4R-1405R-1406ITEM DESCRIPTIONPower Requirements 120 Volts / 13.5 Amperes60 HertzSingle phase, 3 wire groundedPower Output 950 watts (IEC TEST PROCEDUR

Página 46

5R-1405R-1406Electrical RequirementsThe oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THEGROUNDING PIN

Página 47

6R-1405R-1406NOTE: Some one-touch cooking features such as "MINUTE PLUS" are disabled after three minutes when the oven is notused. These f

Página 48

7R-1405R-1406OPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosing

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